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Roll-to-Roll Laser Die Cutting Machine with Slitting and Sheeting Capabilities

laser die cutting machine LC350 LC520

Model No.: LC350 / LC520

Introduction:

The standard digital laser die-cutting system integrates laser die-cutting, slitting, and sheeting into one. It features high integration, automation, and intelligence. It is easy to operate, greatly improving production efficiency and reducing manual labor. It provides an efficient and intelligent laser die-cutting solution for the die-cutting field.

laser die cutting system with sheeting

This Roll-to-Roll Laser Die-Cutting System is designed for high-speed, continuous production, integrating three core functions: laser die-cutting, slitting, and sheeting. It is tailored for fully automated processing of roll materials such as labels, films, adhesive tapes, flexible circuit substrates, and precision release liners. Leveraging an innovative Roll-to-Roll (R2R) operation mode, the system seamlessly integrates unwinding, laser processing, and rewinding, enabling zero-downtime continuous production. It significantly enhances efficiency and yield, applicable to industries such as packaging, printing, electronics, textiles, and medical devices.

Key Features

Laser Die Cutting: 

Employing advanced laser technology, the system performs intricate processing on various materials, including labels, films, flexible packaging materials, and adhesive products, delivering non-contact, high-precision cutting.

•  CO2 laser source (Fiber/UV laser source optional)
•  High-precision Galvo scanning system
•  Capable of full cutting, half cutting (kiss cutting), perforation, engraving, scoring, and tear-line cutting

laser cutting unit

Slitting Function: 

The integrated slitting module accurately divides wide materials into multiple narrow rolls as needed, catering to diverse production requirements.

•  Multiple slitting methods available (Rotary shear slitting, razor slitting)
•  Adjustable slitting width
•  Automatic tension control system for consistent slitting quality

blades slitting

Sheeting Capability: 

With the integrated sheeting function, the laser die-cutting machine can segment processed materials directly, accommodating various order types from small batches to large-scale production with ease.

•  High-precision rotary knife/guillotine cutter
•  Adjustable cutting length
•  Automatic stacking/collection function

integrated sheeting module

Fully Digital Control: 

Equipped with an intelligent user interface and advanced automation software, users can easily adjust cutting parameters, design templates, and monitor production status, significantly reducing setup time.

Vision System (Optional): 

A camera system that:

•  Detects Registration Marks: Ensures accurate alignment of the laser cutting with pre-printed designs.
•  Inspects for Defects: Identifies flaws in the material or the cutting process.
•  Automated Adjustments: Automatically adjusts the laser path to compensate for variations in the material or printing.

Laser Die Cutting Advantages Over Traditional Die Cutting:

Reduced Lead Times: Eliminates the need for conventional dies, enabling immediate production and swift design modifications.

Cost Efficiency: Significantly lowers tooling costs and minimizes material waste through precise cutting.

Enhanced Design Flexibility: Effortlessly accommodates complex and intricate designs without the constraints of physical dies.

Low Maintenance: The non-contact cutting process reduces wear and tear, leading to decreased maintenance requirements and extended equipment lifespan.

Application

  • Labels and Packaging: Efficient production of customized labels and flexible packaging materials.

  • Electronic Material Processing: Precise cutting of flexible circuits, protective films, conductive films, and other materials.

  • Other Industrial Uses: Processing of medical consumables, advertising materials, and specialized functional materials.

Laser Cutting Samples

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